🚨 SeriousFURNACE

Furnace Pilot Light Won't Stay Lit

Pilot light on gas furnace goes out repeatedly or won't stay lit after relighting.

Quick Overview

Estimated Repair Time:

DIY relight: 15 minutes | Thermocouple replacement: 1 hour | Professional service: 1-2 hours

Common in Season:

Winter

Common Symptoms

You might be experiencing this problem if you notice any of these signs:

  • Pilot light goes out after releasing button
  • No flame visible in pilot assembly
  • Furnace won't ignite or stay running
  • Gas smell when pilot won't light
  • Pilot flame is weak or yellow instead of blue
  • Pilot stays lit briefly then extinguishes
  • Cold air blowing instead of heat
  • Thermocouple looks dirty or corroded
  • Draft blowing out pilot light

Step-by-Step Diagnosis

Follow these steps to identify the exact cause of your problem:

  1. Check if pilot light is completely out
  2. Inspect pilot flame color (should be steady blue)
  3. Verify gas valve is fully open
  4. Check for drafts near furnace
  5. Inspect thermocouple position relative to pilot flame
  6. Look for dirt or debris in pilot assembly
  7. Test if pilot stays lit when button held for 60 seconds
  8. Check for soot buildup around pilot area
  9. Verify adequate ventilation to furnace
  10. Listen for gas flow when lighting pilot
  11. Note if pilot goes out immediately or after minutes
  12. Check for recent power outages or gas supply interruptions

Most Common Causes (Ranked by Likelihood)

Failed or dirty thermocouple

HIGH LIKELIHOOD
DIY Fixable:✓ Yes
Estimated Cost:$20-50 (DIY) / $150-250 (professional)
Difficulty:Moderate

Dirty pilot orifice blocking gas flow

HIGH LIKELIHOOD
DIY Fixable:✓ Yes
Estimated Cost:$0-20
Difficulty:Easy

Draft or air current blowing out flame

MEDIUM LIKELIHOOD
DIY Fixable:✓ Yes
Estimated Cost:$0-100
Difficulty:Moderate

Bent or misaligned thermocouple

MEDIUM LIKELIHOOD
DIY Fixable:✓ Yes
Estimated Cost:$0
Difficulty:Easy

Failed gas valve

MEDIUM LIKELIHOOD
DIY Fixable:✗ No
Estimated Cost:$300-600
Difficulty:Hard

Low gas pressure

LOW LIKELIHOOD
DIY Fixable:✗ No
Estimated Cost:$0-200
Difficulty:Hard

Damaged or corroded pilot assembly

LOW LIKELIHOOD
DIY Fixable:✗ No
Estimated Cost:$200-400
Difficulty:Hard

Blocked flue or exhaust vent

MEDIUM LIKELIHOOD
DIY Fixable:✓ Yes
Estimated Cost:$0-150
Difficulty:Moderate

DIY Solutions

What You'll Need:

  • Long lighter or matches
  • Screwdriver
  • Wrench set
  • Compressed air
  • Fine wire or needle
  • Emery cloth (for cleaning)

Time Required: 30-60 minutes

Step-by-Step Instructions:

  1. Turn gas valve to OFF and wait 5 minutes for gas to dissipate
  2. Turn gas valve to PILOT position
  3. Hold reset/pilot button down firmly
  4. Light pilot with long lighter while holding button
  5. Keep button pressed for 60 seconds after pilot lights
  6. Slowly release button - pilot should stay lit
  7. If pilot goes out, wait 5 minutes and repeat
  8. Clean pilot orifice with compressed air or fine wire
  9. Adjust thermocouple to be in blue part of pilot flame
  10. Check thermocouple connection is tight
  11. Remove dust and debris from pilot assembly area
  12. Verify no drafts from nearby doors or windows
  13. If pilot stays lit, turn gas valve to ON
  14. Set thermostat to call for heat and verify furnace starts

⚠️ Safety Warnings

  • If you smell gas, leave immediately and call gas company from outside
  • Never light pilot if strong gas smell present
  • Ensure proper ventilation when working with gas
  • Don't force gas valves - can cause leaks
  • Carbon monoxide detector required when operating gas furnace
  • Never leave pilot lighting unattended
  • If unable to light after 3 attempts, call professional

When to Call a Professional

Don't attempt DIY repairs if you experience any of these situations:

  • Strong gas odor that persists
  • Pilot won't light after multiple attempts
  • Yellow or flickering pilot flame
  • Thermocouple replacement needed and you're not comfortable
  • Gas valve appears damaged or stuck
  • Furnace is older than 20 years (consider replacement)
  • Soot buildup around burners or pilot
  • Carbon monoxide alarm triggered
  • Pilot goes out immediately after releasing button
  • Recent gas line work or pressure changes

Prevention Tips

Stop this problem before it starts with these preventive measures:

  • Schedule annual furnace inspection and cleaning
  • Clean pilot assembly during yearly maintenance
  • Replace thermocouple every 3-5 years preventatively
  • Ensure proper ventilation in furnace area
  • Keep furnace area draft-free
  • Install carbon monoxide detectors on every floor
  • Address soot buildup immediately
  • Don't block furnace intake or exhaust vents
  • Test pilot light monthly during heating season
  • Keep furnace room door closed if drafty

Frequently Asked Questions

How do I know if my thermocouple is bad?

A faulty thermocouple causes the pilot to go out when you release the button, even if it lit successfully. The thermocouple generates voltage when heated by the pilot flame - if it's worn out, dirty, or misaligned, it won't keep the gas valve open. They cost $20-50 and last 3-7 years.

Is it dangerous if my pilot light keeps going out?

A pilot light going out occasionally isn't immediately dangerous - modern furnaces have safety features that shut off gas flow. However, repeated outages can indicate gas valve problems, draft issues, or incomplete combustion creating carbon monoxide. If it happens frequently, get professional service immediately.

Can I leave my furnace pilot light on all summer?

It's safe but wasteful to leave the pilot on year-round. Consider turning it off in summer to save $5-10/month in gas costs. Just remember to relight it before heating season. If you're not comfortable relighting it, the small cost may be worth the convenience of leaving it on.

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