Furnace Pilot Light Won't Stay Lit
Pilot light on gas furnace goes out repeatedly or won't stay lit after relighting.
Quick Overview
DIY relight: 15 minutes | Thermocouple replacement: 1 hour | Professional service: 1-2 hours
Winter
Common Symptoms
You might be experiencing this problem if you notice any of these signs:
- Pilot light goes out after releasing button
- No flame visible in pilot assembly
- Furnace won't ignite or stay running
- Gas smell when pilot won't light
- Pilot flame is weak or yellow instead of blue
- Pilot stays lit briefly then extinguishes
- Cold air blowing instead of heat
- Thermocouple looks dirty or corroded
- Draft blowing out pilot light
Step-by-Step Diagnosis
Follow these steps to identify the exact cause of your problem:
- Check if pilot light is completely out
- Inspect pilot flame color (should be steady blue)
- Verify gas valve is fully open
- Check for drafts near furnace
- Inspect thermocouple position relative to pilot flame
- Look for dirt or debris in pilot assembly
- Test if pilot stays lit when button held for 60 seconds
- Check for soot buildup around pilot area
- Verify adequate ventilation to furnace
- Listen for gas flow when lighting pilot
- Note if pilot goes out immediately or after minutes
- Check for recent power outages or gas supply interruptions
Most Common Causes (Ranked by Likelihood)
Failed or dirty thermocouple
HIGH LIKELIHOODDirty pilot orifice blocking gas flow
HIGH LIKELIHOODDraft or air current blowing out flame
MEDIUM LIKELIHOODBent or misaligned thermocouple
MEDIUM LIKELIHOODFailed gas valve
MEDIUM LIKELIHOODLow gas pressure
LOW LIKELIHOODDamaged or corroded pilot assembly
LOW LIKELIHOODBlocked flue or exhaust vent
MEDIUM LIKELIHOODDIY Solutions
What You'll Need:
- Long lighter or matches
- Screwdriver
- Wrench set
- Compressed air
- Fine wire or needle
- Emery cloth (for cleaning)
Time Required: 30-60 minutes
Step-by-Step Instructions:
- Turn gas valve to OFF and wait 5 minutes for gas to dissipate
- Turn gas valve to PILOT position
- Hold reset/pilot button down firmly
- Light pilot with long lighter while holding button
- Keep button pressed for 60 seconds after pilot lights
- Slowly release button - pilot should stay lit
- If pilot goes out, wait 5 minutes and repeat
- Clean pilot orifice with compressed air or fine wire
- Adjust thermocouple to be in blue part of pilot flame
- Check thermocouple connection is tight
- Remove dust and debris from pilot assembly area
- Verify no drafts from nearby doors or windows
- If pilot stays lit, turn gas valve to ON
- Set thermostat to call for heat and verify furnace starts
⚠️ Safety Warnings
- If you smell gas, leave immediately and call gas company from outside
- Never light pilot if strong gas smell present
- Ensure proper ventilation when working with gas
- Don't force gas valves - can cause leaks
- Carbon monoxide detector required when operating gas furnace
- Never leave pilot lighting unattended
- If unable to light after 3 attempts, call professional
When to Call a Professional
Don't attempt DIY repairs if you experience any of these situations:
- Strong gas odor that persists
- Pilot won't light after multiple attempts
- Yellow or flickering pilot flame
- Thermocouple replacement needed and you're not comfortable
- Gas valve appears damaged or stuck
- Furnace is older than 20 years (consider replacement)
- Soot buildup around burners or pilot
- Carbon monoxide alarm triggered
- Pilot goes out immediately after releasing button
- Recent gas line work or pressure changes
Prevention Tips
Stop this problem before it starts with these preventive measures:
- Schedule annual furnace inspection and cleaning
- Clean pilot assembly during yearly maintenance
- Replace thermocouple every 3-5 years preventatively
- Ensure proper ventilation in furnace area
- Keep furnace area draft-free
- Install carbon monoxide detectors on every floor
- Address soot buildup immediately
- Don't block furnace intake or exhaust vents
- Test pilot light monthly during heating season
- Keep furnace room door closed if drafty
Frequently Asked Questions
How do I know if my thermocouple is bad?
A faulty thermocouple causes the pilot to go out when you release the button, even if it lit successfully. The thermocouple generates voltage when heated by the pilot flame - if it's worn out, dirty, or misaligned, it won't keep the gas valve open. They cost $20-50 and last 3-7 years.
Is it dangerous if my pilot light keeps going out?
A pilot light going out occasionally isn't immediately dangerous - modern furnaces have safety features that shut off gas flow. However, repeated outages can indicate gas valve problems, draft issues, or incomplete combustion creating carbon monoxide. If it happens frequently, get professional service immediately.
Can I leave my furnace pilot light on all summer?
It's safe but wasteful to leave the pilot on year-round. Consider turning it off in summer to save $5-10/month in gas costs. Just remember to relight it before heating season. If you're not comfortable relighting it, the small cost may be worth the convenience of leaving it on.
Related Problems
Furnace Not Heating
Furnace runs but produces no heat, or blows cold air instead of warm air.
Furnace Not Turning On
Furnace completely unresponsive with no sounds, no ignition attempt, or no blower activation.
Strange Smells from HVAC
Unusual odors from vents including musty, burning, chemical, rotten egg, or other strange smells.